Conveyor Idlers Spec Sheet

Hybrid Rollers

Protects the belt from steel housing edges: fibre-filled nylon PA66 bearing housings press-fitted into standard steel conveyor tube. For heavy-duty conveyors where the belt could contact a housing edge, and for inaccessible areas with infrequent inspection.

⌀127–178mm

Tube diameters

⌀25–45mm

Bearing spindles

6305–6309

Deep-groove bearings

4-stage

Sealing system

3D render of a Lorbrand hybrid roller, black nylon housing toward the camera, red steel tube extending away GF nylon housing · 4-stage seal SANS 657/3 steel tube
Construction

Steel tube.
Press-fitted nylon housings.

Hybrid rollers suit heavy-duty applications where the belt could come into contact with a roller's housing edge, and inaccessible areas where frequent maintenance inspections are impractical.

Fibre-filled nylon PA66 housings, with a high Vicat softening point and heat-deflection temperature, are press-fitted into standard steel conveyor tube. If the belt ever contacts a housing edge, the nylon housing reduces the risk of belt damage.

Conveyor with material, running in South America
Key Design Features

Belt-friendly housings on a steel tube.

Five design features that determine bearing and roller life.

Cutaway of a Lorbrand hybrid roller showing the nylon bearing housing press-fitted into the steel tube
Cutaway: nylon housing in steel tube
01

Belt friendly

Nylon housings reduce the risk of belt damage from contact with a housing edge.

02

Locked-in bearing housings

The press-fitted housing assembly prevents housing-to-shell failures and the resultant damage to belt and frame.

03

Proven 4-stage sealing system

Centrifugal seal, labyrinth seal, storage seal and bearing seal work in series to keep contamination out and grease in, for maximum roller life.

04

Low out-of-balance value

Accurate manufacture and low tube TIR keep the out-of-balance value low, for smooth running at belt speed.

05

Concentrically machined & ground spindles

Axle spindles are CNC-machined and ground concentric to the shaft, so the bearing runs true on its seat.

SPECIFICATIONS

Components and options

From the tube to seals, every component is listed below with its grade and standard sizes.

Component Specification
Steel tube · SANS 657/3 Three standard diameters.
⌀127⌀152⌀178
Bearing housings Injection-moulded glass-fibre-reinforced nylon PA66, press-fitted into the tube
Steel shaft CNC-machined, with ground bearing spindles from 25 to 45 mm
Bearings Standard deep-groove sizes.
63056306630763086309
Seals Centrifugal, labyrinth, storage and bearing seal
Options Sensor Seals, hollow shafts

All dimensions in mm, nominal. Confirm application-specific details with Lorbrand engineering.

Available Options

Condition monitoring and lighter shafts

Factory-fitted options, available on the hybrid roller range.

PREDICTIVE MAINTENANCE

Sensor Seals

A self-powered sensor built into the roller's end seal, reading temperature, vibration and speed, so a failing roller is found before it damages the belt. Particularly relevant where the roller is specified for inaccessible areas.

Explore Sensor Seal →
LIGHTWEIGHT

Hollow shafts

Hollow shafts cut roller weight for weight-critical and special-frame applications.

Process Verification

Quality control and testing

Dimensional inspection, housing press-fit, TIR and roller running checks, carried out to the inspection and test plan for each order.

Friction Test (old machine).png
Dimensional Inspections of Critical Dimensions.jpg
ENGINEERED FOR THE APPLICATION

Want a conveyor that keeps running? Let's talk.